Application Case: DW25CNC3A1S CNC Tube Bender for Air Conditioning Cooling Copper Tube Bending

Customer Background

A US customer specializes in air-conditioning component manufacturing. They need bending processing for air conditioner cooling copper tubes with an outer diameter of 16mm. The finished bent tubes require high dimensional accuracy for assembly in cooling systems.

Customer Pain Points

1. Copper tube material is soft and prone to wrinkling, flattening and deformation during bending. Unqualified tubes cannot meet airtight requirements of cooling loops.
2. Strict precision tolerance for bending angle and tube position. Poor accuracy will cause assembly mismatch on air conditioner equipment.
3. Small 16mm copper pipe needs stable feeding and bending control. Ordinary manual or simple hydraulic benders have inconsistent batch quality and low yield.
4. High production repeatability requirement. Mass production demands every bent part to keep consistent geometric shape.
5. Difficult to adjust bending parameters quickly. Frequent product trial runs waste raw copper material and production time.

Solution: JIANGSU CLAYTON Group selected the DW25CNC3A1S fully automatic servo pipe bending machine to meet the customer’s requirements.

1. Precise servo control system. It realizes stable speed control during bending, effectively suppresses wrinkling, flattening and distortion on soft copper tubes. Ensures smooth tube wall and guarantees airtight performance of cooling copper pipes.
2. High-precision angle and position control. Servo driving ensures bending angle accuracy, eliminates assembly errors for air conditioner cooling components.
3. Suitable for 16mm small-diameter copper tube processing. 3A1S multi-axis servo structure provides stable clamping and pushing support. Batch finished parts maintain uniform shape and high yield rate.
4. Programmable CNC storage. Multiple bending programs can be saved. One-key recall for repeated mass production, stable repeatability.
5. Convenient parameter setting and trial bending. Operators can adjust bending speed, clamping force and boost parameters on the CNC screen rapidly. Reduce copper material waste during sample testing.

Case Summary

The DW25CNC3A1S servo CNC tube bender perfectly matches the customer’s requirement for high-precision bending of 16mm air conditioning cooling copper tubes. It solves deformation, low precision and unstable batch quality problems of soft copper pipe bending, helping the US customer obtain qualified cooling pipe parts with high production consistency.

If you have similar requirements, please contact JIANGSU CLAYTON GROUP.