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Tube Bending Machines for Bicycle Bike Handlebar pipe frame Production
This fully automatic CNC tube bending machine is specially engineered for mass production of bicycle handlebars, mountain bike riser bars, road bike flat bars, scooter handle tubes and electric bike steering frames. It processes round aluminum alloy tubes, thin-wall carbon steel tubes and stainless steel tubes — the mainstream raw materials for high-strength, lightweight bike handlebars.
Equipped with multi-axis servo control and intelligent CNC programming system, the machine supports one-time forming of complex multi-angle bends, symmetrical double bends and customized radian shaping. Operators only need to import DXF/CAD drawings of handlebar molds to switch product specifications quickly, which perfectly meets small-batch customized orders and large-scale standardized production simultaneously.
The self-centering hydraulic clamping structure firmly fixes thin-walled tubes without deformation, scratching or indentation. The bending tolerance is controlled within ±0.05mm, ensuring consistent symmetry of left and right handlebars and seamless follow-up welding, polishing, anodizing and painting procedures. Built-in automatic feeding, rotating and discharging functions greatly cut labor dependence; a single worker can operate two or more units to boost output by over 40% compared with traditional semi-automatic benders.
This equipment solves core production pain points of bicycle manufacturers: unstable bending precision, low efficiency, large material waste and heavy secondary processing workload. It is widely adopted by factories producing mountain bikes, road bikes, city commuter bikes, e-bikes and balance scooters, delivering stable forming quality, lower comprehensive production cost and higher finished product yield for all kinds of metal handlebar manufacturing.
| No. | Name | Unite | Parameter |
| 1 | Max bending capability | mm | Φ38×2 |
| 2 | Max bending radius | mm | R250 |
| 3 | Min bending radius | mm | According to diameter |
| 4 | Max bending degree | Degree | 190 |
| 5 | Max effective distance of mandrel | mm | 3200 |
| 6 | Bending Speed | °/sec | 160 |
| 7 | Feeding Servomotor Power | Kw | 1 |
| 8 | Turning Servomotor Power | Kw | 0.4 |
| 9 | Bending Servomotor Power | KW | 3 |
| 9 | Control system | CNC Control | |
| 10 | Max elbow bend pipe | 16 | |
| 11 | Max storable sections | 16×16 | |
| 12 | Motor power | Kw | 4 |
| 13 | Max hydraulic pressure | Mpa | 12 |
| 14 | Hydraulic system control | Electromagnetic valve | |
| 15 | Measurement | Mm | 4200×920×1350 |
| 16 | Weight of machine | KG | 2100 |
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